Teardrop Pallet Rack

When considering the cost of racking a pallet, several factors come into play. The type of pallet racking, such as the versatile teardrop pallet racking, influences costs. Teardrop pallet racking offers flexibility and efficiency. A basic guide on pallet racking can be found in our Pallet Racking Basics guide.

Double deep pallet racking is a space-efficient option, maximizing storage capacity. The costs associated with double deep pallet racking depend on various factors, including the specific requirements of your storage space. Consider exploring used pallet shelving as a cost-effective option. More info can be found on our used pallet rack systems page, to help meet your storage needs and budget without breaking the bank.

While the DIY approach may seem tempting, professional installation is recommended for pallet racking. Ensuring safety and efficiency, professional installers bring expertise to the table, guaranteeing your racking system is set up correctly.

Understanding the structural integrity of pallet racking is crucial. While pallet racking is designed to support heavy loads, it is not intended for human foot traffic. Safety should always be a top priority in warehouse environments, and walking on pallet racking poses unnecessary risks.

Anchoring pallet racking is essential for stability and safety. Proper anchoring ensures the racking system remains secure, providing a reliable storage solution.

Used pallet rack beams can start as low as $15 each and used pallet rack uprights can start as low as $55. Prices depend strongly on size and condition of the material. Purchasing used pallet racking is a very popular choice for many businesses needing industrial shelving and storage. Often it is in like-new condition and can save quite a bit of money if purchased from a reputable dealer.

Standard duty pallet racking typically holds from 15,000-18,000 lbs. For heavy duty racking, the weight capacity can typically range from 25,000 to 30,000 lbs. The amount of weight that it can hold depends on the size and density of the pallet rack.

View tips on how to configure your own metal pallet rack installation with our Pallet Rack Assembly Guide.

There are many different types of pallet racking for different spaces. Here are a few of the more popular types used for industrial storage:

Teardrop pallet racking

Teardrop pallet racking is one of the most popular types of pallet storage systems used today. Teardrop rack uses a slide-in teardrop shaped punched hole design, which is used to lock the horizontal beams to the vertical uprights for quick and easy assembly without hardware.

Drive in racking and drive through racks

Drive in pallet racking systems store pallets on a First In/Last Out (FILO) basis. Pallets are loaded and retrieved from the front side of the drive in rack and forklift trucks drive directly into the rack's bays to get to the stored product. The last pallet loaded into the rack becomes the first pallet accessible.

Drive through racking works similarly, but stores pallets on a first in/first out (FIFO) basis. Pallets are loaded on one side of the rack and retrieved from the opposite side.

Push back racking

Push back racking uses a selective rack structure with a rail and cart system. Pallets are set on nested carts or trays that can be pushed backwards along rails in the rack frame itself. The rails are on an incline and fed by gravity, so the most recently added load is always in the front of the rack. The pallets are easily loaded and unloaded on a "Last In, First Out" (LIFO) rotation.

Case flow racking and carton flow racks

Case and carton flow rack uses gravity rollers or skatewheels in the rack shelf itself to allow product to be loaded from the back and flows to the front, which is the pick side. Carton flow racking (or case flow racking) provides FIFO (First In, First Out) inventory control.

Pallet flow racking

Pallet flow rack is a First In, First Out (FIFO) system that utilizes gravity roller tracks to form a gravity flow lane. The tracks are set with a decline pitch which allows pallets to move by gravity from the in feed side (rear) to the pick side (front).

Span-Track

Span-Track is a product manufactured by the Unex company and is similar to carton flow rack. Unex Span-Track uses gravity rollers to flow product from the back to the pick side in the front. Span-Track provides FIFO (First In, First Out) inventory control.

Cantilever racking

Cantilever racks are steel warehouse shelving units with long arms that extend from metal frames used to store long, bulky or awkward materials. They are used to store items such as furniture, lumber, PVC, metal pipes, steel bar stock, plywood, steel sheets, sheetrock and even cars. Cantilever racks are configurable in countless different ways, allowing a flexible solution to fit any type of storage needs.

Selective pallet racking

Selective pallet racking uses an aisle to access each pallet, offering easy accessibility to every pallet, as well as utilizing the available vertical space.

Pallet racking bays are the sections in a long span racking system that has an upright on each side. If two bays are positioned together in a back-to-back fashion, they are referred to as double deep pallet racking.

Pallet racks efficiently use otherwise wasted available vertical space by creating a shelving system with many options available. Forklift trucks are used to load and unload the materials on and off of the rack shelves, increasing warehouse efficiency and saving stock picking time.

Pallet racking is available in many different styles and capacities to fit the needs of a warehouse. There are many types of pallet racking, but teardrop pallet racking is the most popular because of its ease of assembly and flexibility in mixing and matching brands.

We have an entire page dedicated to questions on pallet racks, pallet shelving, and industrial pallet racking. Check it out!

There are several reasons many choose teardrop pallet rack over other styles, such as:

• Universal Compatibility: Works with most teardrop-style racks from other manufacturers.
• High Load Capacity: Engineered to handle heavy, industrial loads.
• Easy Installation & Adjustments: No special tools required.
• Simple Design for Maximum Efficiency: Easy to understand, install, and reconfigure.
• Cost-Effective: Low initial costs and savings when buying used components.

Yes, anchoring pallet racks to the floor is crucial for ensuring stability and workplace safety.

According to the Rack Manufacturers Institute (RMI), all pallet rack columns must be securely anchored to the floor to minimize the risk of tipping, shifting, or collapse. Proper anchoring helps maintain the structural integrity of the racking system, especially during heavy loads or forklift operations.

Best Practices for Safe Rack Anchoring:

• Use the Correct Anchors: Select anchors that meet industry standards for your floor type and load requirements.
• Follow Manufacturer Guidelines: Always adhere to the installation instructions provided by the racking manufacturer.
• Schedule Regular Inspections: Periodically check anchor points to ensure they remain secure and undamaged.

Need help with anchoring or installation? Contact our qualified racking professionals for guidance.

Reconfiguring Pallet Racking Systems: What You Need to Know

Many pallet racking systems are designed with flexibility in mind, allowing businesses to reconfigure their layouts to adapt to changing storage needs.

However, any modifications should be carried out by qualified professionals to maintain structural integrity and ensure ongoing safety. Incorrectly adjusted racks can compromise stability, increasing the risk of collapse or product damage.

Key Considerations for Safe Reconfiguration:

• Assess the New Space: Evaluate the new area for potential obstacles, load-bearing capacity, and layout compatibility.
• Follow Safety Standards: Ensure all adjustments comply with industry safety guidelines, including RMI recommendations.
• Inspect Components: Before reinstallation, check beams, uprights, and connectors for any signs of damage or wear.

For expert assistance with reconfiguring your pallet racking system, get in touch with our team today.

• Implement regular inspections to identify and address damage or wear.
• Ensure proper installation and maintenance.
• Provide employee training on safe handling practices.
• Utilize protective equipment like column guards and safety barriers to prevent accidents.